Detroit Diesel V92 Engine Service Manual PDF

Description

Detroit Diesel V92 Engine Service Manual Download
Make:Detroit
Pages: 2,185
Format: PDF
Size: 21MB
Language: English
Requirements: Adobe PDF Reader & WinZip
Compatibility: Windows/Mac/Tablet/IPAD, iOS, Android, Linux

This manual provides instruction for servicing on-highway, industrial, generator set, and marine applications of the Detroit Diesel Series 92 Engines (6v92, 8v92, 12v92, 16v92). Specifically a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and mechanical troubleshooting are contained in this manual

TABLE OF CONTENTS:

GENERAL INFORMATION
SCOPE AND USE OF THIS MANUAL
SAFETY PRECAUTIONS
FLUOROELASTOMER (VITON) CAUTION
SERVICE PARTS AVAILABILITY
CLEARANCE AND TORQUE SPECIFICATIONS
THE TWO CYCLE PRINCIPLE FOR DIESEL ENGINES
GENERAL DESCRIPTION
GENERAL SPECIFICATIONS
ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL
REPAIR AND REPLACE
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
FABRICATING, ALTERING, REMOVING AND DISPOSING OF GASKETS
ENGLISH TO METRIC CONVERSION
DECIMAL AND METRIC EQUIVALENTS
SPECIFICATIONS

ENGINE
CYLINDER BLOCK
CYLINDER BLOCK END PLATES
CYLINDER HEAD
VALVE AND INJECTOR OPERATING MECHANISM
EXHAUST VALVES
VALVE ROCKER COVERS
CRANKSHAFT
CRANKSHAFT OIL SEALS (FRONT AND REAR)
CRANKSHAFT CAP
CRANKSHAFT MAIN BEARING SHELLS
ENGINE FRONT COVER
CRANKSHAFT OUTBOARD BEARING SUPPORT (TRUNNION)
CRANKSHAFT REAR OUTBOARD BEARING SUPPORT
CRANKSHAFT VIBRATION DAMPER
CRANKSHAFT PULLEY
FLYWHEEL
CLUTCH PILOT BEARING
ENGINE DRIVE SHAFT FLEXIBLE COUPLING
FLYWHEEL HOUSING
PISTON AND PISTON RINGS
CONNECTING ROD
CONNECTING ROD BEARINGS
CYLINDER LINER
ENGINE BALANCE AND BALANCE WEIGHTS
GEAR TRAIN AND ENGINE TIMING
CAMSHAFTS AND BEARINGS
CAMSHAFT GEARS
IDLER GEAR AND BEARING ASSEMBLY
CRANKSHAFT TIMING GEAR
BLOWER DRIVE GEAR AND SUPPORT ASSEMBLY
ACCESSORY DRIVE
BALANCE WEIGHT COVER

FUEL SYSTEM
MECHANICAL UNIT INJECTOR
ELECTRONIC UNIT INJECTOR
FUEL INJECTOR TUBE
ELECTRONIC ENGINE CONTROLS
DDEC II .
DDEC III
DDEC IV
ELECTRONIC FOOT PEDAL ASSEMBLY
TURBO BOOST SENSOR
OIL PRESSURE SENSOR
OIL TEMPERATURE SENSOR
PULSE WHEEL DDEC III AND II (6V AND 8V ENGINES)
SYNCHRONOUS REFERENCE SENSOR (6V AND 8V)
TIMING REFERENCE SENSOR
COOLANT LEVEL SENSOR
COOLANT TEMPERATURE SENSOR
COOLANT PRESSURE SENSOR (12V AND 16V)
FUEL PRESSURE SENSOR
FUEL TEMPERATURE SENSOR
FUEL PUMP
FUEL STRAINER AND FUEL FILTER
FUEL COOLER
LIMITING SPEED MECHANICAL GOVERNOR
LIMITING SPEED MECHANICAL GOVERNOR (VARIABLE LOW-SPEED)
LIMITING SPEED MECHANICAL GOVERNOR (VARIABLE HIGH SPEED)
VARIABLE SPEED MECHANICAL GOVERNOR
SG HYDRAULIC GOVERNORS
PSG HYDRAULIC GOVERNOR
HYDRAULIC GOVERNOR DRIVE
HYDRAULIC GOVERNOR SYNCHRONIZING MOTOR
ELECTRONIC GOVERNOR
FUEL INJECTOR CONTROL TUBE (NON-DDEC ENGINES)

LUBRICATING SYSTEM
LUBRICATING OIL PUMP (6V AND 8V ENGINES)
LUBRICATING OIL PUMP (12V AND 16V ENGINES)
LUBRICATING OIL PRESSURE REGULATOR VALVE
LUBRICATING OIL PRESSURE RELIEF VALVE
LUBRICATING OIL FILTERS
LUBRICATING OIL COOLER (PLATE TYPE)
LUBRICATING OIL COOLER (TUBE TYPE)
LUBRICATING OIL COOLER BYPASS VALVE
OIL LEVEL DIPSTICK
OIL PAN
VENTILATING SYSTEM

COOLING SYSTEM
WATER PUMP (6V AND 8V ENGINES)
WATER PUMP (12V AND 16V ENGINES)
WATER MANIFOLD
THERMOSTAT
RADIATOR
COOLANT PRESSURE CONTROL CAP
ENGINE COOLING FAN
HEAT EXCHANGER
RAW WATER PUMP
COOLANT FILTER AND CONDITIONER

FUEL, LUBRICATING OIL, AND COOLANT

AIR INTAKE SYSTEM
AIR CLEANER
AIR SEPARATOR FILTER ELEMENT
AIR SHUTDOWN HOUSING
BLOWER
TURBOCHARGER (AIRESEARCH)
TURBOCHARGER INTERCOOLER
TURBOCHARGER AFTERCOOLER

EXHAUST SYSTEM
EXHAUST SYSTEM
EXHAUST MANIFOLD
EXHAUST MANIFOLD (WATER-COOLED)

ELECTRICAL EQUIPMENT
BATTERY-CHARGING ALTERNATOR
STARTING MOTOR
TACHOMETER DRIVE
INSTRUMENTS
ENGINE PROTECTIVE SYSTEMS
ALARM SYSTEM
OVERSPEED GOVERNOR

POWER TAKE-OFF TORQMATIC CONVERTER

SPECIAL EQUIPMENT
AIR COMPRESSOR
ENGINE BLOCK HEATER
TRANSMISSIONS

OPERATION AND VERIFICATION
PREPARATION FOR A FIRST TIME START
STARTING
RUNNING
STOPPING
OPERATING CONDITIONS
ENGINE RUN-IN PROCEDURES

ENGINE TUNE-UP
EXHAUST VALVE CLEARANCE ADJUSTMENT
FUEL INJECTOR TIMING
LIMITING SPEED MECHANICAL GOVERNOR INJECTOR RACK CONTROL ADJUSTMENT (6V AND 8V ENGINES)
LIMITING SPEED MECHANICAL GOVERNOR AND INJECTOR RACK CONTROL ADJUSTMENT (12V AND 16V ENGINES)
STATIC DOUBLE WEIGHT LIMITING SPEED GOVERNOR GAP CHECKING AND SETTING PROCEDURE
LIMITING SPEED MECHANICAL GOVERNOR ADJUSTMENT (VARIABLE LOW-SPEED)
LIMITING SPEED MECHANICAL GOVERNOR FAST IDLE CYLINDER
GOVERNOR SETTINGS FOR “TT” ENGINES
VARIABLE SPEED MECHANICAL GOVERNOR INJECTOR RACK CONTROL ADJUSTMENT (6V AND 8V ENGINES)
VARIABLE SPEED MECHANICAL GOVERNOR AND INJECTOR RACK CONTROL ADJUSTMENT (12V AND 16V ENGINES)
SG VARIABLE SPEED HYDRAULIC GOVERNOR INJECTOR RACK CONTROL ADJUSTMENT (6V AND 8V ENGINES)
SG VARIABLE SPEED HYDRAULIC GOVERNOR INJECTOR RACK CONTROL ADJUSTMENT (12V AND 16V)
GOVERNORS WITH SYNCHRONIZING MOTOR
SUPPLEMENTARY GOVERNING DEVICE ADJUSTMENT
POWER CONTROL DEVICE
THROTTLE DELAY MECHANISM ADJUSTMENT
FUEL MODULATOR

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE ITEMS DESCRIPTION
MAINTENANCE OF VEHICLE ENGINE
MAINTENANCE OF STATIONARY AND INDUSTRIAL ENGINE
MAINTENANCE OF PLEASURE CRAFT MARINE ENGINES
LUBRICATING OIL
OIL PRESSURE
LUBRICATING OIL FILTER
FUEL STRAINER AND FILTER
FUEL TANK
FUEL CONTAMINATION
FUEL LINES AND FLEXIBLE HOSES
COOLING SYSTEM
WATER PUMP
COOLANT FILTER
COOLANT FILTER/INHIBITOR PRECHARGE ELEMENT
RADIATOR
TURBOCHARGER AND EXHAUST CONNECTIONS
DRIVE BELTS
BATTERY
BATTERY CHARGING ALTERNATOR
ENGINE AND TRANSMISSION MOUNTS
ENGINE TUNE-UP
BLOWER BYPASS VALVE
TACHOMETER DRIVE
AIR COMPRESSOR
THROTTLE AND CLUTCH CONTROLS
AIR BOX DRAIN TUBE
AIR BOX CHECK VALVES
SHUTTER OPERATION
GOVERNOR, OVERSPEED GOVERNOR
THROTTLE DELAY FUEL MODULATOR
FAN HUB
FAN (THERMO-MOUNTED)
THERMOSTATS AND SEALS
BLOWER SCREEN
FUEL INJECTORS AND VALVE CLEARANCE
VIBRATION DAMPER
STARTING MOTOR
EXHAUST SYSTEM
CRANKCASE BREATHER (EXTERNALLY MOUNTED)
CRANKCASE BREATHER (INTERNALLY MOUNTED)
ENGINE (STEAM CLEAN)
POWER TAKE-OFF
TORQMATIC CONVERTER
REDUCTION GEAR
TRANSIT COACH CONVERTER MUFFLER
AIR CLEANER
AIR SYSTEM
AIR SEPARATOR FILTER ELEMENT
AIR SHUTDOWN VALVE
COOLING SYSTEM (MARINE)
HEAT EXCHANGER CHANGEOUT INTERVAL
HEAT EXCHANGER ELECTRODES AND CORE (RAW WATER SYSTEM ZINCS)
RAW WATER PUMP
FUEL AND BOOST COOLERS
TORQMATIC MARINE GEAR (6V AND 8V)
MARINE GEAR (TWIN DISC 16V)
CLUTCH ACTUATOR (DDEC MARINE) ………………………………………….. 13-126

STORAGE
PREPARING ENGINE FOR STORAGE
TEMPORARY ENGINE STORAGE (30 DAYS OR LESS)
RESTORING A TEMPORARILY STORED ENGINE (30 DAYS OR LESS)
EXTENDED ENGINE STORAGE (MORE THAN 30 DAYS)
RESTORING AN EXTENDED STORAGE ENGINE (MORE THAN 30 DAYS)
STORAGE OF BATTERY .
INDEX